harley clutch torque specs harley clutch torque specs

Spark plug size. Transmission Sprocket locking screw It is crucial for the proper maintenance of every Harley motorbike. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. He said that before they redesigned the compensator. Search the site Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. QO_(44? Now you have to follow the instructions given in your service manual to maintain correct tightness. 0000003541 00000 n Two lines in nut on Compensator and one line in clutch hub nut. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. So, back it out with a flathead screwdriver until it is lightly seated. 0000032160 00000 n Performance Parts, Don't let the Harley heat Which my wrench clicked at about 120. T-45 Torx I don't think there is a difference in clutch adjustment procedures. You really, really need the instructions on the diaphram spring adjustment. This thread is archived. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). TC Exhaust Testing The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. 90-120 inch pounds With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. After that, you can use some non-petrol-based silicon lube on the friction plates. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Read More. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! 0000001472 00000 n Now you should slacken the larger lock nut by unfastening it with your fingers. Color options. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Blake Bleeder Nipples If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. lbs. Hello all.. me again.. well im putting my clutch and compensator back together. 9/16" - 114 Installation, Maintenance and Tuning Index will help you Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Rear Brake Caliper mounting screws TC95 100HP Street New EFI for EVO and TC, Performance Gallery Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 2.) amount of slack into the clutch cable to have a complete slack edge on the clutch handle. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Land Speed Racing GalleryCV Carburetor Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) You should be using a service manual to obtain the correct values for the motorcycle you are working on. -EFI modifications explained, Modification, Engine Displacement Over time, the clutch of your bike wears down, which results in adjustments. Drain your primary completely. Rating. DIESEL-FUMES. I put a little red locktite on. Unlock more power! Nitrous Oxide The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. 0000007800 00000 n Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. as long as the 2050 is made for primary,transmission application. It just seems like 75 is pretty weak.. 06. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Modification, Good questions! Selecting a cam Plus, at times, you may want to upgrade the motorcycle. Install a Big Twin cam for Derby Cover. 10 foot pounds In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Loosen slider cap nuts and axle nut. at home 7-9 foot pounds 1/4 " - 10 ft. lbs. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Thus, the motorcycle gets its top speed for which it is known. Clutch 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Also, as recommended by a guy who builds racing engines. According to the companys instructions, Harley Davidson will inform the owners about it. Triple Tree Pinch Bolts It becomes even more important when you have a Harley Davidson motorcycle. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Your email address will not be published. 70-80 inch pounds Yes, it uses a ramping system to apply more pressure to the clutch disc. Evolution Unlimited Exhaust Systems Profession Tuning on a Shade Tree Budget, Engine Performance Posted on Sep 24, 2009 Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. 55-65 foot pounds Primary chaincase to engine bolts: 16-18. Then return it one-quarter turn. So, insert your screwdriver or Allen key and follow the given instruction. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. MANUFACTURING TOLERANCES. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Or did you lose the key to your Harley Davidson? https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. 70 foot pounds Crankcase bolts Therefore, tighten the jam nut . It will help you know the torque values precisely. Price. %PDF-1.5 '21 LowRider S, Kinda stock. 1/4 inch bolts 5. 0000008154 00000 n I also understand that a lot of people would like to work on their bikes, and thats great. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Refer to applicable Service Manual. I guess I should mention it is a 93 Fatboy. Engine sprocket nut torques to 150-165 foot pounds. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. I would also encourage other viewers not to answer this question either. I opted for a machine shim.. they didn't come out with the updated comensator until 07. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Set the cable aside for later re-installation. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Pictures. That did say maxium of 50 degree. For a better experience, please enable JavaScript in your browser before proceeding. New comments cannot be posted and votes cannot be cast. Follow the below-mentioned instructions thoroughly-. With this drive-train, the Harley-Davidson Freewheeler . Primary cover bolts: 14-21 ft lbs. Rammer Performance Air Cleaners Rocker arms are 18-22ft. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. 32-40 inch pounds I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. 0000033698 00000 n 25-40 foot pounds. 15-30 inch pounds The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. Tighten them up good and snug, you don't need a torque wrench. basics of Fuel Injection explained, DEWEY'S as instructed in your factory manual. 115 in lbs for the primary screws. Also, you may contact the mechanics. 5/8" - 154, Home 2005 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: FLHRS/FLHRSI Road King Custom (2005) FLHTCUI Ultra Classic Electra Glide (2005), FLHTC/FLHTCI Electra Glide Classic (2005), FLHT/FLHTI Electra Glide Standard (2005), FLHTCUI Ultra Classic Electra Glide (2005), FLTRI Road Glide (2005), FLHRCI Road King Classic (2005), FLHR/FLHRI Road King (2005), 2005 H-D Touring Electrical Diagnostic Manual (800+ pages), 2005 FLT Police Models Service Manual Supplement and 2005 FLHTCSE 2 Model Service Manual Supplement. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. It depends on the motorcycle model and manufacturing years. EVO Tappet Guide bolts 25-40 foot pounds. For removing the cover, move up down and reveal the clutch cable adjuster. or 10-12 Nm. Torque ft. lbs. Therefore, you need to eliminate them all first and keep them aside. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. endobj TC88 70HP Stage1 5/16" - 19 ft. lbs. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. Specification Tables, HD Twin Cam Engine Builds I did read where some guys had gone to a machine shop and had the end shaved off a little bit. The diaphragm spring bolts should be 90-110 in/lbs. 0000001947 00000 n They will ensure that full servicing free of cost. 70-80 foot pounds, Front Axle nut Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Get the proper tools and know how to use them. Miscellaneous Upper Stud acorn nut Improve Throttle Response TC Performance Heads 100+HP, Pro Tuning on a Shade Plus they say blue for the clutch nut and red for the compansator. Harley-Davidson Breakout 114 Specs. Learn how to replace it on your bike! The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. on the Comp nut. 7/16" - 54 ft. lbs. 0000019537 00000 n When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". I have had best luck splitting the difference between the upper and lower values. right though as you say! 83. Instructions say refer to the manual. 1613 mm (63.5 inches) Fuel capacity. 0000008092 00000 n (front) and the clutch sprocket (rear). While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Don't have a 2001 Dyna manual but here's a 2003. Allen Screws Torque specs shown in the shop manual are the critical ones. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Now, release the locknut and adjuster both nuts slightly. So, you can install and maintain the hardware of your motorbike perfectly. A few years ago a local shop put a new motor in my K9. On models with dual front calipers, check alignment of brake discs to fork. The Fora platform includes forum software by XenForo. Could someone tell me which is correct? Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. the torque specs for the pressure plate to flywheel are 14ftlbs. When they bottom out give them a little tweak and you are good to go. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Inspection of major fasteners is an important part of service. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. 35-40 foot pounds. We also found 79 foot-pounds of torque capacity for the 1340-cc. Sometimes you can even shift up into second and then down into the first. . It does. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . 0000007875 00000 n But I didn't car for that. Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Lastly, adjust the clutch cable to 1/16 to 1/8 inches off the bracket. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# When I get this question it is not one I will answer. 0000013023 00000 n Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 28-35 foot pounds Rocker Cover lbs. Any help would be appreciated. TC96 2007 Stage 1/2 Plug Wires The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Then turn the bolts of your derby cover with your hand and carefully tighten them down. I printed off the complete torque specs for the softail models . in. Thus, the motorcycle gets its top speed for which it is known. Contact point (2) must have edge of drill touching the edge of fork leg. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. 18-22 foot pounds In that service manual are torque specs for specific fasteners. monster ruin your riding. Of course, it's going to be different! Oil Pump cover bolts Ratman said: . Tuning a CV carb but in actual section dealing with side cover it calls for 10-12 ft. lbs. tourbox. Gear Ratios When component part replacement is necessary, use the engine type and serial number to identify the correct part. Plus, its motorcycles are just as iconic as the company itself. 0000008358 00000 n 60-65 foot pounds Intake Manifold Flange capscrew ). 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Sportster Our line of Screamin' Eagle performance drivetrain and clutch . SPECIFICATION. (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Wheelbase. SPECIFICATIONS . 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . 5/16 inch bolts Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Though I didn't make it quiet to the 50 degree line. So the more torque the engine produces the more torque it applys to the clutch disc so the stronger it can hold. Belt Drive XL SOURCE: need dry clutch torque specs for a ducati monster s4. JavaScript is disabled. 22.71 litres (6.00 US gallons) Oil capacity. Required fields are marked *. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. thanks guys. The compensator sprocket 150-165 foot pounds. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. 90-120 inch pounds lb.) Torque means the amount of rotation each screw and nuts require to tighten on its spot. BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. They should be the same for 2001 Dyna. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Primary Cover screws Ignition (.1P Install Sportster cams And depending on how much you rub off, it will let the clutch open up. Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. 9-10 foot pound 1/2" - 58 ft. lbs. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K 3. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Thats the point where you need to the adjustment. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Harley motorcycles are made using industry-leading components and parts. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos.